Common RCC Weighbridge Issues and How to Fix Them

If you want to maintain the accuracy and efficiency of your RCC weighbridge, you have to invest in a reliable manufacturer. A weighbridge is essential for your operations, especially when precise measurements impact billing, logistics, or compliance. Even a minor malfunction can lead to errors, delays, and financial losses.

However, if you partner with a trusted crane scale manufacturer, they will ensure you have the proper guidance, quality components, and timely maintenance support to keep your weighbridge running smoothly.

Load Cell Problems

Since load cells are the heart of your RCC weighbridge, if they fail to operate accurately, your weight readings can become unreliable.

Common causes:

  • Overloading or accidental impact can bend or break the load cells.
  • Cheap or unsuitable load cells may not withstand continuous heavy use.
  • Improperly calibrated load cells will produce inaccurate readings.

Solution:

  • You should work with a reputable crane scale manufacturer to choose load cells that meet your operational needs.
  • Try to inspect and recalibrate your load cells regularly to ensure accurate measurements.
  • You must protect your weighbridge from overloading and environmental wear to extend component life.

Improper Loading

The way vehicles or materials are positioned on your RCC weighbridge can significantly affect measurement accuracy.

Common causes:

  • If loads are not centred on the weighbridge properly, it can lead to problems.
  • When there are structural inconsistencies beneath the load cells, it can cause an imbalance.

Solution:

  • You have to train your team to position vehicles properly before weighing.
  • Try to maintain the foundation and structural integrity of your RCC weighbridge.
  • You should conduct periodic checks to ensure stability and even load distribution.

Weight Controller Issues

The weight controller translates signals from the load cells, but interference or damage can disrupt its function.

Common causes:

  • Electrical interference from nearby machinery or power sources can cause damage to your cells.
  • If moisture seeps into the junction box that corrodes cables, it can damage the internal components.
  • Faulty or outdated controllers can reduce the lifespan of your system.

Solution:

  • Shield the weighbridge electronics from external interference.
  • Inspect and seal the junction box to keep out moisture.
  • Upgrade the controller when it consistently shows errors, with advice from your crane scale manufacturer.

Conclusion

Once you address these common RCC weighbridge issues and implement the right solutions, your operations can run smoothly. For expert support, maintenance, or upgrades, consult Amar Scales.

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